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What is a Surge Arrester? Working Principle, Types, and Applications

29/09/2025

1. Introduction

Electrical systems today, from residential setups to large-scale industrial plants, face continuous risks from voltage surges caused by lightning strikes, switching operations, and grid disturbances. These surges can damage sensitive equipment, shorten system lifespan, and lead to costly downtime. To mitigate these risks, engineers rely on Surge Arresters—devices designed to safeguard electrical infrastructure by limiting overvoltages.

2. What is a Surge Arrester?

2.1 Function of Surge Arrester

A Surge Arrester is a protective device that diverts excessive voltage surges safely to the ground, preventing them from damaging electrical equipment. Its main function is to limit overvoltage levels to a safe threshold.

2.2 Importance in Industrial, Commercial, and Residential Systems

Industrial: Protects high-value equipment like motors, switchgear, and transformers.

Commercial: Ensures uninterrupted power supply for offices, malls, and data centers.

Residential: Guards home appliances and electronic devices from lightning surges or unstable power supply.

3. Surge Arrester Working Principle

3.1 How It Operates Under Normal Voltage Conditions

Under standard operating voltage, the surge arrester remains inactive, offering minimal leakage current.

3.2 Behavior During Surge/Overvoltage

When a surge occurs (e.g., from lightning or switching operations), the arrester immediately provides a low-resistance path to ground, discharging the excess energy safely.

3.3 Role of Non-linear Resistance

Surge arresters use non-linear resistance materials like Metal Oxide Varistors (MOVs). These resistors allow negligible current under normal conditions but conduct heavily when voltage exceeds a threshold, providing instant protection.

4. Types of Surge Arrester

4.1 Classification Based on Materials and Design

Surge arresters differ by the technology used inside them.

4.2 Metal Oxide Surge Arrester

Most widely used.

Uses zinc oxide blocks.

Offers high energy absorption capacity and fast response.

4.3 Silicon Carbide Surge Arrester

Older technology.

Requires series spark gaps for insulation.

Less common today due to lower efficiency compared to MOA.

4.4 Classification Based on Application

4.5 Low-Voltage Surge Arresters

Used in households and commercial buildings to protect appliances and low-voltage systems.

4.6 Medium-Voltage Surge Arresters

Commonly found in distribution systems, substations, and industrial facilities.

4.7 High-Voltage Surge Arresters

Installed in transmission networks and power stations to protect large-scale equipment from lightning and switching surges.

5. Surge Arrester Applications

5.1 Surge Arrester in Power Systems

Provides essential protection for substations, transmission lines, and distribution networks.

5.2 Surge Arrester for Lightning Protection

Shields electrical systems against direct and indirect lightning strikes.

5.3 Surge Arrester Uses in Industrial and Commercial Systems

Data centers and hospitals where reliability is critical.

Factories with heavy machinery vulnerable to surges.

5.4 Protection of Transformers, Switchgear, Motors, and Sensitive Electronics

Prevents costly damage and ensures system stability in all types of equipment.

6. Difference Between Surge Arrester and Lightning Arrester

6.1 Definitions and Key Functions

Surge Arrester: Protects against all types of overvoltage (lightning, switching surges, temporary overvoltage).

Lightning Arrester: Primarily designed to protect structures and equipment from direct lightning strikes.

6.2 Main Differences in Scope and Protection Level

Surge arresters are broader in scope, while lightning arresters are specific to lightning-related risks.

6.3 Practical Scenarios Where Each is Used

Lightning arrester: Installed on transmission towers and buildings.

Surge arrester: Installed inside substations, switchgear, and near sensitive equipment.

7. Surge Arrester vs Surge Protector

7.1 Surge Arrester – High-Voltage Systems

Used in power grids, substations, and distribution networks.

7.2 Surge Protector – Low-Voltage Devices

Used in homes and offices to protect electronic equipment like computers, TVs, and routers.

7.3 Comparison Table

Feature Surge Arrester Surge Protector
Application High/medium-voltage power systems Low-voltage electronics and appliances
Protection scope Lightning, switching surges, grid faults Plug-level voltage spikes
Typical installation Substations, switchgear, transformers Power strips, sockets

8. Surge Arrester Installation and Best Practices

8.1 Proper Placement in Electrical Systems

Install as close as possible to the equipment being protected (e.g., transformers, switchgear).

8.2 Grounding Requirements

A low-resistance ground connection is crucial for safely diverting surge energy.

8.3 Maintenance Tips to Ensure Reliability

Regularly inspect arresters for cracks or wear.

Replace units that have absorbed multiple surge events.

Ensure grounding resistance remains within standards.

9. Advantages of Surge Arrester

9.1 Equipment Protection from Overvoltage

Shields critical assets from costly damage.

9.2 Improves System Reliability and Lifespan

Reduces downtime and ensures smoother operation of power networks.

9.3 Cost Savings by Preventing Downtime and Damage

Minimizes repair and replacement expenses in the long term.

10. FAQ

Q1: What is the main function of a surge arrester?
To protect electrical systems by limiting overvoltages and diverting surge currents safely to the ground.

Q2: Where are surge arresters installed?
They are commonly installed in substations, on transmission lines, and near transformers and switchgear.

Q3: What is the difference between a surge arrester and a lightning arrester?
A surge arrester protects against multiple types of overvoltage, while a lightning arrester is specifically for direct lightning strikes.

Q4: Can surge arresters be used in residential systems?
Yes, low-voltage surge arresters are used to protect home appliances and electronics.

Q5: Do surge arresters need maintenance?
Yes. Regular inspection and grounding checks are recommended to ensure reliable performance.

11. Conclusion

In modern electrical systems, surge arresters play a vital role in protecting infrastructure from overvoltage caused by lightning, switching operations, and grid disturbances. Understanding what a surge arrester is, how it works, and the types available helps engineers and facility managers choose the right solution for their systems.

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